- Elkem
- Battery thermal management with Silicone
Battery thermal management materials
Silicones designed for thermal insulation and heat dissipation aid design challenges

Explore the potential benefits:
✔️ Enhance performance.
✔️ Extend battery longevity.
✔️ Ensure safety & reliability.
Designing Better Battery Packs
In the battery packs of hybrid and electric vehicles (H&EVs), thermal management materials help maintain an optimum temperature across the battery pack.
Silicones, with their high thermal stability properties, are the favored materials for achieving this aim. Elkem offers a range of high-purity silicones for thermal insulation, heat dissipation and fire protection.
Silicones for thermal management from Elkem are available in foam, elastomer and adhesive form to cater to your specific design requirements.

Battery Thermal Management in Hybrid & Electric Vehicles
Silicone Solutions for Efficient Insulation or Conduction
Discover Elkem’s solutions to optimize your Thermal Management Strategy
Thermal insulation of the cells can mitigate thermal runaway
Elkem offers a range of foams featuring a low thermal conductivity coefficient. Bluesil™ RT Foams are ideal because of their high temperature resistance and thermal barrier qualities. In addition, foams have relatively low densities that do not negatively impact total weight and energy consumption.
Featured Products
BLOW FOAM
SYNTACTIC FOAM
Cell insulation → Download BLUESIL™ RTF 3250 TDS - Proven > 2M BEV’s
→ R&D 100 Awards Winner in 2022
Thermally conductive materials can dissipate heat from the cells
The Elkem range includes thermally conductive potting, gap fillers and adhesives to deal with the variety of differences in battery packs.
Featured Products
POTTING
Flowable thermoconductive product → Download BLUESIL™ ESA 7263 TDS
ADHESIVE
Adapted viscosity material → Download BLUESIL™ ET 6932 TDS
GAP FILLER
Thermoconductive product → Download BLUESIL™ ESA 7764 TDS
Your partner for thermal management
If you’re thinking about whether to use silicones for thermal management in your H&EV battery packs, then here are some reasons why we’re a good choice:
• Experts in silicones – We’ve been producing silicones for over 70 years, and over that time we’ve developed world-leading expertise in silicone chemistry and applications. So we’re the people to talk to if you need advice about using our off-the-shelf products, or want to discuss developing tailor-made silicones for your applications.
• Worldwide support – Whatever part of the world you’re in, there will be an Elkem representative nearby who can provide expert help and advice, as well fulfil your training needs.
• Industry knowledge – Through our contacts with OEMs and Tier 1 suppliers, we keep on top of the latest trends in this fast-moving industry, and are ready to help with design, prototyping, assembly, maintenance and end-of-life.
• Sustainability – Environmental awareness runs deep at Elkem, and we’re ready to listen to your requirements for supply-chain sustainability.
GET IN TOUCH WITH ELKEM SILICONES TMS EXPERTS​

Optimizing safety and reliability of EV Battery Packs with Thermal Management and Sealing
Learn how silicone materials can help you improve the performance of your battery pack and protect it against harsh environmental conditions.