- Science & chemicals
- Materials science
Polymer additives for thermoplastics
Polymer additives enhance the performance of rubber compounds, coatings and thermoplastics, providing critical features such as better extrudability in processing and, for end-users, excellent flame retardancy, improved rheology, protection against dynamic fatigue and more consistent fibre and halogen dispersion for a wide range of applications.
SIDISTAR™ product has interesting properties in thermoplastic compounds. Due to its morphology, it allows improvement of flame retardancy and improved processing. SIDISTAR™ product finds its way in multiple end use applications e.g; cable jackets, roofing membranes, and washdryer condensers because of its flame retardant synergy properties. But also in wood-plastic composites and foamed products and yarn spinning because of its process improving properties.
SIDISTAR™ product in thermoplastics
SIDISTAR™ T100 is a specially designed grey-coloured process modifier consisting of spherical, sub-micron, particles of silicon dioxide.
Product data sheet
SIDISTAR™ T120 is a specially designed light-coloured process modifier consisting of spherical, submicron particles of amorphous silicon dioxide.
Product data sheet
SIDISTAR™ T120U is a specially designed light-coloured process modifier consisting of spherical, submicron particles of amorphous silicon dioxide.
Product data sheet
SIDISTAR™ M220ST01 is a specially designed light-coloured process modifier consisting of spherical, submicron particles of amorphous silicon dioxide.
Product data sheet
SIDISTAR™ MB F21
SIDISTAR™ Master-Batch series are designed to provide you with easy dispersibility of Sidistar® in thermoplastics.
PDS SIDISTAR MB F21.pdf
Due to the fact that our product SIDISTAR™ can be dispersed down to primary particles the material has a nucleating effect. It allows to produce a more uniform foam (closed cells), with smaller “bubbles”, this gives better strength as well as a greatly improved surface. E.g. a rigid, chemically foamed PVC, will become more uniform even when adding quite moderate amounts of SIDISTAR™ product. As the foam flows out of the extruder and the PVC is cooled, all gas filled cells will shrink, creating tiny dimples at the surface. SIDISTAR™ as a nucleating agent, will ensure that the foaming takes place in more places at the same time. By creating smaller cells with a more homogenous size throughout the material one obtain a reduction of the specified gravity of the final product.
Improving flame retardancy
SIDISTAR™ product is a flame-retardant synergist which improves the char, by making it stronger and tighter. Our product SIDISTAR™ can reduce smoke development and burning droplets in e.g. UL94 tests. It has proven to be a strong synergist in combination with other flame retardants like: ATO, ATH, MDH, APP, phosphates and phosphinates, improving their efficiency. Compared to other Nano sized materials, our product SIDISTAR™ can easily be dispersed by standard equipment such as twin-screw extruders or other kneaders down to primary particles.
Halogen free FR systems
In halogen free compounds, the flame retardants of choice are mostly minerals such as ATH and/or MDH, polymer base (especially for cable) would usually be EVA and Polyolefins. Here the challenge can be two-fold, very high loadings of minerals could cause extrusion problems, as well as a tendency for running or dripping during burning.
SIDISTAR™ polymer additive will be your ideal solution to improve the char formation (strength and structure) because of its spherical shape. Due to this morphology, our product SIDISTAR™ also will improve the extrudability of highly filled compounds.
Halogenated FR systems
Driving costs down
Our product SIDISTAR™ offers the possibility to reduce costs with good FR performance by substituting 50% of the Antimony Trioxide by SIDISTAR™ polymer additive, considered a non-hazardous material.
Halogenated compounds have been around for quite some time in flame retardant applications. Compounds are often based on PVC as polymer (for cable it will be plasticized PVC, where the plasticizer, if not phosphoric, adds to the flammability).
When using polyolefins, either halogenated, or with a halogenated flame-retardant additive (usually containing fluorine, chlorine or bromine, often in combination with ATO). SIDISTAR™ product will strengthen the char and increase the efficiency of the FR additives. In case one already has good FR performance, it can help to reduce the halogenated materials / ATO and thereby reduce smoke, toxic content and in many cases, reduce the costs of the compound, attaining the same performance or better. ATO reduction/replacement up to 50 % is possible.
Improving Rheology / Processing
The tiny perfect spheres of SIDISTAR™ product allow it to work as “ball bearings” in a filled compound. As shear forces are applied, SIDISTAR™ particles will minimize the contact area of solid particles and, as the spheres are not attached to the matrix, they are able to roll on contact. This phenomenon can be observed in a lower extrusion back pressure, and a lowering of the mixing energy. Our product SIDISTAR™ is often used, in low loadings, to reduce the build-up of “die-drool” or “plate-out”. Since the SIDISTAR™ spheres reduce the friction between the extrudate and the die, the extrudate will get a more uniform flow between core and mantel areas, this ensures that the extrudate passes quicker at the contact area, hence the material does not get stagnant and risk of overheating. With less plate out, you get less downtime and waste, as well as a finer/smoother surface of your product.
Polymer additives: maintaining Elkem’s leadership through sustainable technology
Polymer additives for thermoplastics are constantly evolving, driven by a need for greater efficiency, cost-effectiveness and sustainability requirements, including longer lifecycles and recyclability.
Sustainability at Elkem
To learn more about our sustainability initiatives, check our webpage.
More about polymer additives applications
Take your business to the next level by partnering-up with a global leading material manufacturer.